GN 1582-E Screws with EPDM Sealing ring

Screws GN 1582 with low-profile head are certified according to EHEDG guidelines and are therefore ideal for use in hygienic areas. Due to the d₄ recessed stud, they are easily secured against loss, such as in a cover. Thus the „captivity of the mounting element“ according to the Machinery Directive 2006 / 42 / EG is given.

When using, instead of a typical tapped and bore hole, it is necessary to provide tapped bores with a thread d₁ on each of the two elements to be assembled. Additionally, a clearance bore of d₅ on one or both sides must be cut. Depending on the design and required clamping length a₁ ... a₃ of the component being attached, there are a number of assembly options as shown above. Alternatively, securing can also be achieved by an additional lock washer mounted on the thin shank d₄.

Maximum hygiene is a fundamental requirement, not only where food is produced. Hygiene also plays an increasing role in other industrial areas, from the pharmaceutical industry to the manufacture of paints and dyes. Nowadays a major issue is the manufacture of products without added preservatives or with as few added preservatives as possible - while still achieving a long shelf life. However, this can only be achieved in a production environment in which all risks of contamination with microorganisms or dirt are excluded. For plant construction, this means that all components, elements, as well as surfaces, must be designed accordingly. Contaminants must not accumulate and must be easy to remove.

Since even the smallest weak spots can contaminate entire production lines, Elesa+Ganter decided to develop a special series of Standard Parts that meet the high requirements of the EHEDG, DGUV and the 3-A Sanitary Standards, Inc.

All Standard Parts of the “Hygienic Design” product family are labeled with the HD icon. They combine high surface quality, freedom from dead spaces, non-scooped outer surfaces, and sealed bolting areas. A sealing concept based on FEM calculations ensures reliable contact pressure after installation. Hygienic Design also means that the time and material needed for regular cleaning is significantly reduced - which also noticeably lowers operating costs.

In the food industry, medical technology and the pharmaceutical industry, product safety and consumer protection are becoming increasingly important. Due to their specific properties, standard parts in hygienic design can support the production process in these sensitive areas and facilitate the manufacture of products with a long shelf life, reducing the need for preservative agents.

Less and shorter cleaning work (this can be up to 25% of the production time), therefore

Material

Surfaces

EHEDG (European Hygienic Engineering & Design Group)

3-A Sanitary Standard, Inc.

BGN (Berufsgenossenschaft Nahrungsmittel und Gastgewerbe) [Food and Hospitality Trade Association]

For the standard parts which are listed in Hygienic Design, seals have the central function of protecting dead spaces, gaps and cracks from the penetration of cleaning fluids or product residues.

For this, a defined pre-tension or pressing of the seals and wipers is necessary for a reliable and permanent seal in the installed condition. Within the Hygienic Design product family, seal installation spaces and seal cross sections are calculated and designed with simulation software, so that the necessary surface compression is achieved on installation and the seal material is not subjected to excess pressure.

Depending on the version and the type of use, it may be the case that seals may need to be replaced in case of damage or for preventative maintenance. For this, Elesa+Ganter supplies the relevant seals as spare parts or offers these under GN 7600 and GN 7607 as standard parts.